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Linear voltage regulators
are probably the most famous ICs. It is very easy to use them, they are cheap
enough, and can be found in every store with electronics. However there are a
lot of limitations in their use and they have low performance. Input voltage
must be at least 3V more (drop out voltage) than the name output regulated
voltage, but it must not be too high because of the rejected thermal power. For
example, if we use a 5V regulator (LM7805) and the input voltage is 25V, then
the drop out voltage is 20V. For 500mA consumption the rejected thermal power
is P=20x0.5=10W and for 4 days continuous operation will cost us 1kWh more.
Even more, the performance of the power supply becomes lower than 20%. A heat
sink is necessary as well, and must care for nice air flow.
This loss can be limited
with switching power supplies. They produce short pulses to their output direct
to a low pass filter and finally remain only DC component. By changing the duration
of the pulses DC voltage can be adjusted. With a feed back present output
voltage can be stabilized. The performance of this power supply is more than
80% because the switching element works either in saturation or in cut-off
region, so there is no thermal power rejection from this and in most
applications a heat sink is not necessary. Modern switching power supplies
consist of only one IC and 3 elements: a diode, an inductor and a capacitor and
thus is very easy to use them.
By using the proper
connection we can replace a linear regulator with a switching one (if we fit
the diode and the inductor round the IC). In the following pictures a simple
method is presented in order to make a module with LM2576-XX and put it in the
place of LM78XX.
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